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Wednesday, October 29, 2014

Testing, Testing, 1..2..3...







Friday, October 24, 2014


We are so excited to be working on some test soaps for one of our local customers.  Krupa, owner of Roots 'N Remedies on the square in Clarkesville, has some wonderful products in her store, all selected with healthy bodies and healthy lives in mind.  Over the next few weeks we will be using some of her products to test and develop a line of soaps for Roots 'N Remedies.

Today, Friday (10-24-14), we started with the first soap - Hibiscus/Rose/Lavender.  Actually, we started a few days ago, because we used Roots 'N Remedies rose petals, rose hips, and lavender buds to make an infusion with the olive oil that we will use in the soap.  We infused the oil in the sun for 48 hours.

We started an infusion for another soap at the same time.  By the time we test that soap, the oil will have been infusing for much longer.  We anticipate a better herbal outcome with the second oil.  For future soaps, we will allow a longer time for sun infusion or we will heat infuse.

This is a small amount of oil/herbs because we are only making
a small test batch.



We brewed Hibiscus Tea from Roots 'N Remedies
to use as the water portion of our recipe.  The smell and the color of the tea, make this
an interesting choice for soap-making.  We can't wait to see how it comes out.  

Hibiscus tea has many health benefits, but we will leave that discussion to Krupa.


The tea is a beautiful deep magenta color.



But unfortunately, that exact color did not survive the addition of the lye.  

There is nothing we can do about that.  We cannot make soap without using lye, so the chemical changes are simply a part of the process that we must work with.

When we first added the lye to the tea, the liquid turned a milky green color and then as the liquid cooled, the rosy color came back a bit.


We added the tea/lye mixture to the oils that we had measured out.

You will notice a few specks in the oils above.  We strained the infused olive oil through cheesecloth before adding it to the oil mixture, but a few specks of the herbs made it through.  We knew that we were going to add some ground herbs to the soap anyway, so we did not worry about the stragglers.

This test soap recipe is very small so we are using a mini crock pot (thanks to Alison's mom who donated hers to the cause).  Today's oils include olive (that we had infused), palm, and coconut. If we decide that we like this recipe and if Krupa likes it, we will also use Castor in the final recipe to give the soap some nice bubbles.  Ingredients are expensive, and as we are ever on a budget, we try to be as cost effective as possible.



The oils just after adding the lye/Hibiscus tea mixture



A photo for perspective to show the small size of the crock pot and the batch of soap.
We had not yet begun to mix the batter.



We were a bit worried that the stick blender would not work 
in such a small batch, but it worked just fine.  We brought the 
batter to a medium trace.  (In the background you can see the 
olive oil that we are infusing for a future test soap.)



While Kathy was blending the batter to a medium trace, Alison
took the herbs that we strained out of the olive oil and ground 
them finely in the Cuisinart.



We added a little over 2 tsp. of the finely ground herbs to the 
batter and then continued to blend until we reached thick trace.  The herbs include
rose hips, rose petals, and lavender buds.



Once we reached thick trace, we put the lid on the crock and let it cook.


We set the timer for 30 minutes, as usual, but we checked it after 15 because we 
couldn't be sure how the tea/herbs/lye would react together as they began to cook and we'd never used the mini crock before.

The above photo shows the cooking process.  The batter had begun to gel around the outside and was working its way in toward the center.  We put the lid back on and let it cook for 15 more minutes.

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After 30 minutes we had reached full gel, so we gave the batter a good stir, then put the lid back on and let it continue to cook, stirring in 15 minute increments.



Further into the cooking process we were seeing the gel begin to phase into soap.  YAY!



We both really love soaps that have a great smell.  Part of the pleasure of using a great soap is luxuriating in the fragrance.  We selected a Rosewood and Musk from +Natures Garden.  We felt it would work well with the herbs in this soap.  

Rosewood & Musk is described as "fresh cut rosewood and musk that comes together making this a clean peppery aroma.  Top notes are Bergamot, Tea, Orange and Lemon.  Middle notes are Black Pepper and Ginger and Base notes are Guicawood, Vetiver,  Rosewood and Cedarwood."

As we develop the final soap,  our customer may decide on the unscented version, or she may have an essential oil that she prefers, but for testing purposes, we started with this.  We only scented 1/2 of the batch, though.  We wanted to see and smell the difference between scented and unscented.



In the upper portion of the photo, you can see the 8 squares that we left unscented.  Interestingly, the unscented portion stayed in the gel phase longer.  We think that perhaps adding the FO cooled the scented portion of the batter a bit faster.



Here Kathy is placing the scented test squares in the mold.



And here they are in the mold together.  Unscented on the left, scented on the right.


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Fast forward to Monday, Oct. 27, 2014

The test batch has cooled and hardened.  You can see the specks of the rose hips, rose petals, and lavender buds.   

The unscented squares are a smidge bit lighter and have no scent at all.  The scented soap does have a nice, warm, earthy smell and is a tad darker in color.

We can't wait to take these to Roots 'N Remedies and see how they like them!




Sunday, October 26, 2014

A double date with Energy and Grace!




Saturday October 25, 2014

Soaping on Saturday night isn't something we usually do, but with the Wine Fest approaching, we are out of time and had to get these two soaps finished.  We knew that Alison was going to be otherwise occupied over the weekend.  She worked the sound board for four performances of the Habersham Community Theatre's Alice in Wonderland, Jr. production (her daughter, Emma, is in the show).  

Amazingly Grace and Energy are two of the most popular soaps that we sell. We've made both fragrances several times before, so there were no surprises.  The first group of pictures will be Amazingly Grace, then I'll wrap it up with Energy.




Amazingly Grace (Type) is from +Natures Garden, who describes this FO as "Italian bergamot and sparkling lemon are sweetened with freshly picked citron and neroli.  A white floral jasmine, orange blossom and rose are blended with sheer musk and cedarwood."
Basically, this scent has it all; it is truly wonderful.



The colors are from www.rusticescentuals.com, Cornflower Celebration Mica on the left, and Toffeelicious Mica on the right, both have a little sparkle mixed in already.



From +Natures Garden  I added a teaspoon of Diamond Dust Mica to the olive oil, then I combined that with the other oils in this soap, coconut, palm, and castor.



Silk gives the soap a smooth feel once it has cured, this is about a 1/2 ounce.  To dissolve it I added it to the lye/water before I mixed it with the oils.



The colors are beautiful! 
Toffeelicious on the left and Cornflower celebration on the right.



I used TD to lighten the batter.



 I poured the TD, diluted with a tablespoon of 
safflower oil, into the batter.



The soap cooked for 1-1/2 hours, and once it was finished I added 
the FO and thoroughly mixed into the batter.



Sticking with a new technique that we developed this week, I next added the Cornflower Celebration to a pocket that I had created on one side of the batter.



Toffeelicious went into an indentation on the other side of the batter.



I folded/mixed the colors just enough.



Then I spooned the batter into the mold, slamming it every so often 
to hopefully prevent air bubbles.



Once all the batter was in and mounded fairly nicely, I began cleaning up and preparing for batch number two for the evening.

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Inserting the finished soap on Sunday evening.








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Back to Saturday and Batch #2

Energy


From +Bramble Berry, Energy is a fragrance that causes anyone who smells it to smile. 
It's that good.  

Bramble Berry describes it as " a stimulating blend of citrus, including grapefruit, 
lemon and lime, with hints of fresh cucumber and jasmine, and a touch of 
pineapple, blackberry and champagne."  
It's almost perfection in a bottle.

You might notice the number 140 written on the side of the bottle. That is the flash point.
A flash point of 140 is not good for HP soap - it is a low temperature. It means that I will have to wait for the batter to cool down before I can add the scent.
It's going to be a long wait!

Before I complain too much though, lets make the soap...




When we make Energy soap, we add TD to the whole batch to lighten the batter.  For the colors, we like to use the same ones each time.  All the micas are from +Bramble Berry, they are Tangerine Wow, Fizzy Lemonade, and Fired Up Fuchsia.



I measured out all the oils called for in this recipe, coconut, palm, castor and olive.  I removed about 2 TBSP of the olive oil and mixed in 1 tsp. of TD.



Once I had the TD mixed into the olive oil, I added it back to the other oils.



I mixed all the oils together, then added the lye/water, and used the stick blender to bring the batter to medium/heavy trace.

I put the lid on the crock pot and after 1-1/2 hours the soap was done.



While the soap was cooking, I mixed the colors. To each I added 1/8 tsp of Diamond Dust Mica from +Natures Garden. It adds a nice sparkle to the soap that we really like.



All mixed - Fuchsia, Tangerine, and Lemonade.



Right on time the soap was done. I did a zap test 
and used PH strips to be sure. No problems.

The temperature was about 170 degrees when it was finished, but it had to cool 
down to 140 before I could add the FO.  I did not want the fragrance to 
"flash off," or, disappear. Energy smells too good.

Tick tock, one hour, twenty minutes later......



I could finally add the FO safely, the temperature was right at 140, so in went Energy, it smells so nice.




 I began adding the colors starting with Tangerine Wow.


Next, Fizzy Lemonade....



Finishing up with Fired up Fuchsia



Now I gently fold/swirl/mix the colors. I was envisioning a little definition with the three colors, but won't know if it worked until tomorrow when I take the soap out of the mold.



Looks rather pink to me, but there are flashes of yellow and orange here and there.



I spooned it into the corners first then filled in the rest of the mold, slamming it several times to prevent air bubbles.



I place the 18 bar divider on top of the soap



then push down and presto, we have soap bars.
I will unmold both soaps and slice the Amazingly Grace into bars tomorrow.
Can't wait to see how they look.

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Sunday evening again and here is the Energy soap after it was unmolded.



The colors are vibrant, although the yellow is pretty scarce.






Amazingly Grace and Energy will be ready to go in time for
the Unicoi Wine Festival next weekend.